01. Raw material receipt and inspection
Purchase raw materials such as grains and vegetables from producers, etc.
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Freeze Drying
This is a method of removing moisture from objects to facilitate long-term preservation or transportation of food, etc.
What is vacuum freeze drying?
Unless food is digested as it is harvested, natural nutrient contained in the food may get lost since it is gradually and continually diminished. This is why we use the rapid freeze drying method to minimize the loss of nutrient and maintain its freshness. Vegetable and grain are frozen soon after the harvest to instantaneously feeze moisture contained in them. Lowered pressure at this point will help with evaporation of moisture to dry them. This is the rapid freeze drying method which maintains the high quality of ingredient and it is mostly used in food preparation or medicine production.
Advantages of vacuum freeze drying
Minimize enzyme and nutrient destruction
The nutrients our body needs can be consumed through food, but they are very sensitive to heat and are often destroyed when heated or sterilized. Because the vacuum freeze-drying method does not involve heat treatment, nutrient destruction can be minimized. Therefore, the pharmaceutical and food industries that require high quality use vacuum freeze-drying, a drying method that freezes food and then sublimates moisture in a vacuum.
Preservation of shape, size, taste and originality
Vacuum freeze drying processes raw materials in a frozen state, so phenomena such as shrinkage or surface hardening do not occur due to dehydration, and physical and chemical changes in the shape and structure of the material are extremely minimal.
Preserved without additives and preservatives
Because it is processed at low temperatures in a closed device, there is less contamination by microorganisms. Additionally, because moisture is extremely limited, long-term storage is possible without additives or preservatives.
Daoom
Vacuum Quick Freeze
The vacuum quick freeze drying method is more expensive than any other drying method and requires a high level of know-how. Therefore, it is an important facility for making excellent products, and any company that makes and sells raw food must have its own freeze-drying facility. Daum has the largest freeze-drying plant in the raw food industry in Sacheon, Gyeongnam.
Vacuum freeze-dried Sangsik manufacturing process
02. Washing
Cleaning process after removing foreign substances
03. Molding work
After measuring and cutting raw materials that have been washed and sterilized
04. Loading
Load the washed and selected raw materials into the freeze dryer pan at the specified capacity
05. Truck movement
Put it into the pipe along the rail
06. Frozen
Quick freeze to -40°C
07. Dry
Lower the air pressure to dry the moisture content to 10% or less.
08. Grinding and weighing
Weigh and grind raw materials according to the specified mixing ratio
09. Product inspection before packaging
Check for foreign substances before packaging
10. Packaging
Packaging after automatic quantification
11. Sealing
Sealed packaging after automatic weighing in a clean zone work environment
12. Product inspection
Screening of defective products and inspection of final products before shipment
01. Raw material receipt and inspection
Purchase raw materials such as grains and vegetables from producers, etc.
02. Washing
Cleaning process after removing foreign substances
03. Molding work
After measuring and cutting raw materials that have been washed and sterilized
04. Loading
Load the washed and selected raw materials into the freeze dryer pan at the specified capacity
05. Truck movement
Put it into the pipe along the rail
06. Frozen
Quick freeze to -40°C
07. Dry
Lower the air pressure to dry the moisture content to 10% or less
08. Grinding and weighing
Weigh and grind raw materials according to the specified mixing ratio
09. Product inspection before packaging
Check for foreign substances before packaging
10. Packaging
Packaging after automatic quantification
11. Sealing
Sealed packaging after automatic weighing in a clean zone work environment
12. Product inspection
Screening of defective products and inspection of final products before shipment
<Vacuum drying process>
<Crushing and Weighing>
<Mix>
<Pouch packaging>
Freeze-dried raw material photo
Freeze-dried strawberries
Freeze-dried pears
Freeze-dried spinach
Freeze-dried quince
Freeze-dried burdock
Freeze-dried and powdered purple sweet potatoes
